Retrofit Replacing a Non-Compliant Hydrocyclone, Pilbara Iron Ore WA

Sector: Mining
Location: Pilbara, WA

10 kL/h automated wash bay recycling plant replaced a failed hydrocyclone: TSS from above 395 to below 10 mg/L, TPH below 15 ppm, remote monitored.

Client: multinational iron ore miner.

Problem: the existing hydrocyclone was not producing water fit for reuse; fine solids blocked dust suppression nozzles and hydrocarbons exceeded discharge limits.

Duty: 10 kL/h HV wash bay water for dust suppression, TSS above 395 mg/L, emulsified hydrocarbons.

Plant: staged oil and heavy solids removal followed by MyCelx polishing, fully automatic, with remote monitoring and integration with each facility drawing from the plant.

Results: TPH below 15 ppm, oil droplets below 1 micron removed, TSS below 10 mg/L; potable water use down, running costs down, compliance risk down.

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